Refinished exterior door


Here's the before and after of a very neglected apartment door. The owner didn't want to spend time on it and suggesting I paint it. I found Minwax wipe-on poly did the trick and it was even cheaper than painting.
Besides reinstalling the hinges so the door would close, the finish was no longer than 15 minutes on four different days.
See the results for yourself...

The poly can't match the color exactly but it does a good job on the dried out wood and leaves a protective coating as well.  
Finish was applied in August 2014. If you are from Woodbridge NJ, then you'll probably be able to find this door just around the corner from a fancy restaurant. 
We'll keep track of how well this finish stands up to mother nature.

2015 Update:
We visited the Town of Woodbridge this year and checked up on the Wipe-On Poly.
Color is good and poly is holding it's own. Just wished a good tenant could wipe off the dust every now and again.
 

Granny telephone stand repair




An old telephone stand was brought to me on Friday by a co-worker at my job.
It was in need of repairs and she wanted me to paint over the finish.

A hole in verneer on a shelf, missing two rail balusters and all the veneers were delaminating along the front edge of the shelves.

 Before painting I made new balusters for each end.

I made this simple lathe purpose built to make the balusters.
A ball bearing and a variable speed drill on the other end make the temporary lathe. 

I fixed the hole in the shelf using a wooden inlay technique re-glued the veneers.

I set setup my spray-booth, sanded down the varnish and tack-clothed the surfaces clean.
The next morning the glue was dry and I went to work adding 3 coats of white enamel.
I called to tell her it was finished and she was shocked! She expected at least a couple of weeks!
















Needless to say, she was a very satisfied customer!

Please leave your comments!

Building a sturdy shed floor





The plan was to raise the shed to keep storage dry and increase the sheds' lifespan.
Total cost for the floor material in 2010 are: $250.00

[building it myself I saved over $1200.00 in labor].


You will need:

  • 1 box of 1 1/2" coated deck screws (for the plywood floor)
  • 1 box of  3" coated deck screws (for the framing)
  • A Drill and drill bit half the thickness of the screw threads
  • circular saw or crosscut handsaw
  • clamp
  • roofers square, T square or angle guide
  • tube of construction adhesive and chalking gun

The 2009 model 10' x 8' Dakota shed kit was listed for $349.00 at the big box store. This shed sold for $299.99 at end of summer.




















 




Note: The shed comes with a steel floor framing kit to support a plywood floor. The big box sample shown above was built over a skid but it's meant for direct contact with the soil.
I am building it on a 2x6 frame for heavy loads.


Materials
















(2010 prices) with 2" x 6" joists for the frame
  • 5 joists that are 10' long [$6.70 each] to run left to right.
  • 3 joists that are 8' long [$4.57 each] using 2 of them on either side of the 10 footers and a 3rd piece to make 4 supports under the plywood seams.
  • 3 sheets of "outdoor" grade 8' x 3/4" plywood [$40.00 each]
  • 15 solid cement blocks 8" x 12" [$2 each] to raise the frame off the soil
  • 6-10 bags of driveway stone to fill in the spaces between the brick yet allow air flow.
  • Optional wire fence cloth to keep out critters.




Level the cement Blocks
Place 15 cement blocks spaced apart as an 8 foot square. The blocks are essential to keep the wood dry and allow air to circulate. You could lay the wood frame on the dirt, but even treated wood will decay sitting on wet soil.

Build the frame


Two 8' joists cover the ends of the five 10' joists as shown above. 

Lay the 8' joists together and mark both boards at the same time. From one end measure 48" and mark a center line for one 10 foot center board to be attached. Then, make lines 24" out in both directions from the center mark for the last 4 joists boards.
 Tip: Pre-drill the screw holes and use construction adhesive where any two pieces of wood are joined You may want to add deck framing metal hardware.


Optional Anchors ($50.00)
Another expense to consider is installing Hurricane Anchors. This ties the shed floor to earth with 4 screw rods that go 2 feet deep into the soil. Use a couple of cables to thread the rods together over the joists under the plywood.

The shed walls will be screwed to the bottom track that you screw to the floor, tying everything together.
When driving the screw rods into the ground I point them inwards to make them work together and harder to pull straight up.















Update 2013: During New Jersey's Super storm Sandy on 10/29/2012 100mph winds stripped a cement jacket off my chimeny and speared a tree limb through the front wall of the house, but the anchors proved a success and no damage was done to the shed!



Make 2 cuts
The last plywood sheet I cut to make two 2x4' and one 4x4' sheets. I like to cut each piece off the opposite ends, to take advantage of the square factory edges. The middle 4x4' I can use later to cut into some shelving.


Block the ends at the joints
The last 8' joist I cut 4 pieces of 22 1/2" long to block under the plywood joints. Don't skip this step or the weight of your storage will bend the plywood and over time will create a permanent sag. You'll end up with a permanent trip hazzard.




Layout of the full sheets. You can also see the cable tie downs.



Building the shed

Use the plans supplied to screw the sill frame together.
(All the framing pieces are numbered)

Below is a closeup of the the front sill with door track (left) ready to connect to the side sill (right).

Attach the front sill to the front edge of the wood floor.
 Add left, right and rear sills to the wood floor and measure diagonally corner to corner from the front to the rear and adjust the rear corners until exact then screw down to the floor.


My plan leaves 2" of extra floor behind the shed. Since the shed is almost a foot higher it helps as a step for future maintenance. But, I don't recommend leaving the extra step at the front because as you enter the shed you have to lean forward and get your head inside the 5' door before you actually step up and over the floor rail. More floor in front will just compound the problem.


The final product. Happy building.

Kudos to Google Sketchup7, a Free drawing tool I used to make these drawings.

 

 

 

It's in the details...

CUSTOM FURNITURE

A nice Curio Cabinet made with several different wood species. The curved design with flat glass magnetic locking door. Adjustable beveled glass shelves were re-purposed from a store display cabinet. A variety of hardwoods were used:Oak, Tiger Maple and Ash with bold grain patterns compliment your collection.


Screws & Nails tool box companion

The perfect companion with high walls to carry 20 boxes of screws and nails to any jobsite.




You can also fill it with tools!

Oak Dowel edges and joinery present a quality of fine furniture to your clients.

1/2 Bath Re-model

Beauty in wall finishes with wood.

Designed to look like it's been there
for years and years.



Fine details like these nearly seamless corners on
the wainscot and trim.


This 4 shelf built-in linen closet was
unused space over a stairwell.



A bench lets my client reach additional storage on top of closet.

Staircase Bannisters

Beautiful Bannister


The beauty is in the details. The upper anchor point for the handrail is actually hidden.
A steel L-bracket is screwed onto the top of the railing. Next, a 3" lag bolt is driven into the ceiling joist and then 2 screws are driven into the wall.

After that,  to cover the bracket the oak finish trim slides up into place and gets screwed into the wall. Finally the trim screw holes are covered with plugs and sanded smooth.

Below are 2 pictures; on the left is the finished look and on the right is the handrail being setup earlier on the table saw. The trim piece is temporarily in place to show how the trim covers the bracket. You can see three holes on the bracket for making the screw attachments to the house. 





For the ballusters I cut a dado into the handrail and secured them with finish nails. In this photo you can still see white paste covering the holes near the top. This paste shrinks as it dries.




This photo show the Newel post dadoed over the wall panel. No gaps


Please do leave a comment.